Industry 4.0 & Predictive Maintenance

IIoT Diagnostics
& Asset Telemetry

Deploy vibration sensing meshes, track machinery heat matrices, and predict bearing failure signatures locally on the edge. Minimize factory downtime with maximum IIoT visibility.

Request Plant Audit
Industrial Automation Mesh

Industrial Edge Core

Centralized SCADA telemetry grid linking manufacturing plants globally.

Interactive Simulator

Machinery Vibration & Heat Analytics

Toggle the vibration anomaly switch to simulate a bearing slipping event. PiltiSmart's edge analytics capture the high-frequency harmonic spikes, log the critical warning, and recommend protective shutdown.

Machinery Settings

OPTIMAL OPERATIONS
Industrial Motor StatusActive (Running)
Simulate Anomaly SpikeInject high-frequency bearing slip vibrations
Rotations1480 RPM
Motor Temp62.4°C
Bearing Life94%

High-Frequency Vibration Waveform

Metric: Velocity (mm/s RMS)
SCADA Diagnostics Log
[SYS] Industrial Node ID: MOTOR-VIB-07 online.
[INFO] Vibration amplitude stable: 1.50 mm/s RMS. RPM: 1480.
Product Architecture

Zero Unplanned Downtime

Industrial edge vibration-sensing nodes engineered to catch mechanical anomalies before they lead to structural failures.

High-Frequency Telemetry

Tracks three-axis machinery vibration velocity (mm/s RMS) and acceleration parameters continuously, detecting dynamic misalignments and bearing slip patterns at the edge.

Predictive Failure AI

Our edge models identify localized bearing degradation trends, estimating exact remaining lifetime and alerting plant technicians weeks before an emergency shutoff is triggered.

Centralized SCADA Sync

Integrates natively with existing PLCs and SCADA networks using Modbus TCP or MQTT over secure cellular/gateway channels, offering a unified overview of all industrial assets.

Industrial Sensor Specifications

ParameterSpecification Details
Frequency Range10 Hz to 10,000 Hz (High-frequency mechanical bands)
Measurement RangesVelocity (0 - 50 mm/s RMS), Temperature (-40°C to +125°C)
Wireless ProtocolsIndustrial WirelessHART & BLE 5.2 for local telemetry audits
Hazard CertificationATEX Zone 1/21 Intrinsic Safety for explosive or gaseous environments

Secure your production line uptime today

Order your custom industrial sensor pack or coordinate with our specialists to plan full asset coverage auditing.

Contact Solutions Team